When Should You Use a Flat Rack Container? What Are the Benefits?

Traditional containers may not always fit the bill, so specialized solutions like flat rack containers have emerged. Shipping oversized and irregularly shaped cargo is a common problem in the world of international logistics. Standard containers may not always be able to accommodate oversized equipment, heavy machinery, or industrial materials. That’s where flat rack containers come in.

Flat rack containers are frequently used in B2B logistics, providing a versatile solution for shipping items that don’t fit within the limits of standard containers. This post covers the basic information B2B companies need to know about flat rack containers and how they compare to other container types, including super racks and platform containers. Answers to when to use a flat rack container, how it differs from a flat rack container, and the advantages of using these containers for international shipping.

Have you ever been in a situation where you need to transport heavy machinery or large construction materials that exceed the size of a standard container? Loading and unloading efficiency is low, and traditional containers will complicate the loading process, increase handling time and potential damage risks. Do you want to find a solution? Oversized cargo often requires special handling, customized solutions, and may incur additional costs. For companies dealing in heavy machinery, industrial materials, or large structures, understanding container options is essential to minimize these risks.

What is a flat rack container?

A flat rack container, referred to as a FR container, is a special shipping container with an open design and a solid base. It is a container used to transport oversized or irregularly shaped cargo. Unlike ordinary containers, flat rack containers have no side walls, but may have foldable or removable end walls, which makes them suitable for out-of-gauge (OOG) cargo that cannot be loaded into standard containers.

What are the types of flat rack containers?

Standard flat rack container

With a flat base and foldable end walls, it is flexible and efficient, designed for general oversized cargo, and suitable for a variety of oversized cargo.

Super rack container

An upgraded version of the flat rack, with a stronger load-bearing capacity and a stronger structure, used to transport overweight equipment.

Foldable Flatbeds

End walls fold for easy storage and handling when not in use.

Non-Foldable Flatbeds

Feature fixed end walls to provide additional support for heavy items.

Platform Containers

Essentially flatbeds without end walls, but may include additional features for specific cargo types, ideal for particularly heavy and long items that require support across the entire base, designed for the heaviest and most cumbersome items.

These different types offer flexibility based on cargo weight, size, and handling needs.

When should a flatbed container be used?

Oversized or Oddly Shaped Cargo: Items that cannot easily fit inside a standard container.

Heavy Duty Cargo: Cargo that exceeds the weight capacity of standard modes of transport.

Project Cargo: Specialized equipment required for large projects in construction, energy, or infrastructure development.

Fragile or Sensitive Items: Cargo that requires careful handling during transport.

Flatbed containers are essential for transporting items that are too large, too heavy, or oddly shaped for a standard container.

Advantages of using flatbed containers

Flatbed containers offer several advantages to B2B businesses that handle large and heavy cargo:

Accommodates a variety of unusual shapes

The open design of flatbeds allows them to flexibly accommodate irregularly shaped and oversized cargo.

High load-bearing capacity

Flatbeds can carry much heavier loads than standard containers, enabling them to handle industrial equipment and large materials.

Easy to load and unload

The open design allows for quick loading and unloading using a crane or forklift, minimizing operation time. Flatbeds allow cargo to be loaded and unloaded from the side, top, or even hoisted directly onto the container.

Customizable options

Many flatbeds come with specialized cargo restraint options, such as chains and straps, to secure cargo during transport.

Intermodal compatibility

They integrate seamlessly into intermodal networks, facilitating a smooth transition between different modes of transport

Can flatbed containers be stacked?

Yes, flatbed containers are generally stackable, but special handling may be required. When not in use, foldable flatbeds can be folded up for efficient stacking and storage. Although the Flat Rack Container itself is designed to be non-stackable, in actual operation, a certain degree of stacking can be achieved through special stacking devices and fixing measures to improve transportation efficiency. However, this needs to be done under the guidance of professionals to ensure safety. The weight restrictions and stacking guidelines provided by the transportation authorities must be followed to ensure stability and safety during transportation.

However, stacking a flat rack with cargo on it during transportation can be risky due to the lack of protective walls, so this is generally avoided. Instead, flat racks are usually transported on the deck of a cargo ship to reduce stacking stress.

What is the difference between a flat rack container and a flat container?

End Walls

Flat racks are equipped with end walls (fixed or foldable) to help secure the cargo, while flatbeds do not have any walls, which makes them more suitable for heavy loads but less useful in securing cargo during transportation.

Weight Distribution

Flat racks are often used for items that can benefit from end support, such as large industrial parts, while flatbeds are ideal for extremely heavy or slender cargo.

Loading Flexibility

Flat racks offer more options for securing cargo, making them more flexible when handling oversized items.

However, Flatbed Container generally refers to flatbed trucks used for road transport, while Flat Rack Container specifically refers to flat rack containers used in sea or rail transport. In addition, Flat Rack Container is designed and manufactured with greater emphasis on strength and stability to withstand the harsh conditions of long-distance sea transport.

What is the difference between Flat Rack and Super Rack?

Super Rack containers are designed for extremely heavy cargo. They are like enhanced flat racks with reinforced bases, higher load-bearing capacity, and additional safety features. Super Racks are best suited for transporting items such as transformers, large engines, and other extremely heavy machinery.

Guidelines for Choosing the Right Container

Choosing the right container for your cargo is essential for safe, efficient, and affordable transportation. Here are some guidelines to help you make the right choice:

Assess cargo dimensions

Measure the length, width, height, and weight of your cargo to determine the right container type.

Determine load requirements

Heavier items may require the use of super racks or platform containers, while lighter, irregularly shaped items can use standard flat racks.

Consider special handling needs

If your cargo requires additional support or specific loading/unloading procedures, flat racks with end walls provide additional options for safe transportation.

How Chinadivision Can Assist with Flatbed Container Shipping

Navigating the complexities of international logistics requires experience and precision. Chinadivision specializes in B2B shipping solutions, including expertise in flatbed container logistics:

Customized Container Selection

Help determine the best container option, such as flatbed, flatbed, or superrack, based on the specific needs of your shipment.

Secure Packaging and Loading

Ensure your oversized items are properly loaded, secured, and padded to minimize the risk of damage.

Reliable Global Shipping

With our extensive network, we facilitate international shipping of large and heavy goods, ensuring smooth cross-border transportation and compliance with customs regulations.

Real-time Tracking

Chinadivision’s tracking system keeps you informed of the location and status of your shipment, giving you peace of mind throughout the entire logistics process.

For businesses looking to optimize their shipping processes, working with a reliable logistics provider like Chinadivision is key. We provide comprehensive support for every aspect of international shipping, from container selection to packaging, ensuring your valuable cargo arrives safely. Contact Chinadivision today to learn more about how we can help you handle your oversized shipments with ease and professionalism.